Customer: Décor factory Bacho
Developer: NPP Metra, MetraRobotics Division
Industry: decorative goods
Robotic milling of wooden and foam plastic sculptures
Problems of Project:
- Search and hiring of qualified personnel is difficult
- Unacceptable percentage of scrap in manual processing
- Frequent production downtime due to the epidemiological component
- Delays in delivery of finished products
- Harmful working conditions
- High costs for payroll and PPE, facility heating
- Lack of 24/7 availability due to lack of staff
Description of Robotics Operation
- The robotic complex is a universal system for the manufacture of various types of products, made of foam and wood.A milling cutter with automatic tool change is used for milling products made of wood and foam plastic.A frame with a heating filament is used to cut the foam blank.Sprut CAM software is used for creating an executive program of a model for manufacturing on a robotic complex
Results:
- KUKA Industrial manipulator with controller
- Positioning table with a load capacity of 5 tons
- Spindle
- Automatic tool-replenishing magazine
- Milling tool set
- Frame with filament
- Fence with security system
The customer received
- Performance improved up to 2-3 times
- Possibility of continuous operation of production 24/7
- Payroll savings over 250,000 Rubles per month
- No influence of the human factor
- Savings on materials due to the absence of scrap is more than 80,000 Rubles per month
- Ability to plan production load
- No reputational losses due to possible delay in the execution of orders
- High-tech and versatile robotics for milling
- Certified “offline” training of personnel in programming and working with a manipulator
- Service and support via KUKA hotline 24/7
Thanks to the work done, all shipped products are now flawlessly packed and meet the highest standards.
‘MetraRobotics specialists coped with the task and achieved the goal. The company carried out the transfer of 10 employees from monotonous work to other operations, eliminating errors caused by “human factor”. Thanks to the work done, all shipped products are now flawlessly packaged and meet the highest standards.
MetraRobotics division of NPP Metra, along with foreign suppliers, has developed its own solution.
A careful approach to details, taking into account the Customer’s requirements for design, quality, functionality, as well as competence in the field of automated testing, allowed MetraRobotics to develop an optimal solution and leave aside the ideas of foreign colleagues.
Dmitry Miroshnik