MACHINE MANUFACTURING

Robotization in machine manufacturing

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Industrial robots in machine manufacturing have the following characteristics:

  • Flexibility
  • Versatility
  • Control Autonomity

Robots can perform the following operations in machine manufacturing:

  • Loading
  • Unloading
  • Packaging
  • Welding
  • Plasma cutting
  • Milling
  • Painting etc.

Robots are able to perform all the operations just in strictly predetermined sequence.

Implemented Solutions

Implementation of Robots by MERZ Company

Results

Increase of productivity, quality and flexibility

Downtime minimization

Reduction of delivery time

Realization mechanism: Combination of four machining centers with one extra-power KUKA robot.

Process of implementation: on MERZ production site KUKA KR FORTEC F (a foundry shop) unites four machining centers, fills and empties changeable stations and ensures an optimal operation of machines. KUKA KR FORTEC F (a foundry shop) is transported on a KUKA KL 1500-3 18 meter long linear machine to serve four production systems installed next to each other. The task of the robot is to load and unload interchangeable stations, to which the pallets of the machine are fed with the appropriate workpieces and raw materials.

KUKA KR FORTEC F is a link between the machining centers, it automatically transfers machine pallets and pallets with raw materials between interchangeable stations, warehouses and machines. It allows to four machining centers to operate in completely automatic mode all around the clock. Automated system is integrated into the company’s internal information flows. This ensures that NC and tool data is automatically provided to the machines, that is a key factor in preventing unnecessary downtime and achieving maximum productivity.

MetraRobotics would like to offer its customers various solutions for metal processing automation with industrial robots. We supply robotics for wise range of solutions of industrial automation. Base of robotic complexes are reliable and productive KUKA industrial robots, those are the world leaders in the market of industrial equipment.

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